Characterization of Sawang River Sand for Foundry Application

Authors

  • Muhammad Yusuf Universitas Malikussaleh, Aceh, Indonesia.
  • Abubakar Abubakar Universitas Malikussaleh, Aceh, Indonesia.
  • Siraj Siraj Universitas Malikussaleh, Aceh, Indonesia.
  • Islami Fatwa Universitas Malikussaleh, Aceh, Indonesia.
  • M Ricky Zulham Universitas Malikussaleh, Aceh, Indonesia.
  • Ahmad Yazid Universitas Malikussaleh, Indonesia

Keywords:

sawang river sand, properties, molding, foundry

Abstract

The experimental techniques used to measure the foundry properties of river sand included determining the moisture content, clay content, Grain Fineness Number, and grain shape. Tests are conducted based on the standards and procedures established by the American Foundry Society (AFS). The results indicate that the river sand contains 5.81% moisture and 13.66% clay content. The value of the Grain Fineness Number (GFN) obtained is 49.9, which is still within the acceptable range of mold sand and suitable for metal casting The sand has an angular grain shape, slightly rounded mixed with angular and slightly rounded. It has been found at the Sawang river sand can be used for casting light steel, grey iron, and non-ferrous metals. However, to ensure good quality, it is to recommend conducting further tests on the sand with a binding agent added in appropriate proportions.

References

M.P. Groover, Fundamentals of Modern Manufacturing (Materials, Processes, and Systems). Fouth Edition, John Wiley & Sons Inc, 2010.

M. Yusuf, S. Bahri and Agustinawati, Design and Fabrication of Portable Tilting Furnace for Aluminium Melting, Int. Jour of Eng., Sci. & Inf. Tech, Vol. 2 (2022) 60-65.

T.S. Piwonka, Aggregate Molding Materials, ASM Handbook, Casting, Volume 15, 1998.

M. Yusuf, M.K.A. Ariffin, N. Ismail and S. Sulaiman, Surface Quality and Chip Formation in Turning of LM6 Aluminium Alloy and Particulate Reinforced Metal Matrix Composite, Mat. Sci. For. 773-774 (2014) 894-901.

M., Sayuti, R. Putra, and M. Yusuf, The Characterisation of Magnetic Materials Extracted from Aceh Iron Sand, Chem. Ind. & Chem. Eng. Quar. 26 (2020)105−111.

B.V. Omidiji, H.A Owolabi, and D.A. Adetan, Characterization of Southwestern Nigeria River Sand for foundry use, Inter. Jour. of Eng. Sci. 13 (2020) 36-42.

J.R. Brown, Foseco Foundryman’s Handbook, Eleventh Edition, Butterworth Heinman Publishers, Oxford, 1999.

American Foundry Society, Testing procedures, Moisture, AFS 2219-00-S, Mold & Core Test Handbook, American Foundry Society, Illinois, 2001.

American Foundry Society, Testing procedures, Clay, AFS 2110-00-S, Mold & Core Test Handbook, American Foundry Society, Illinois (2001)

T.A. Burns, Foseco Foundryman’s Handbook, 9th ed, Foseco (F.S.) Ltd. Tamworth Staffordshire Permgamon Press Oxford England, 1986

A.M., Mikhailov, Metal casting. Mir Publishers,1989.

S.Z.M. Nor, R. Ismail, and M.I.N. Isa, Preliminary Study on the Potential of East Coast of Peninsular Malaysia’s Silica for Foundry: Case Study–Terengganu, Int. Jour. of Mat. and Mech. Eng. 1 (2012) 53-56.

A. Abdullah, S. Sulaiman, T.H.T. Baharudin, M.K.A. Ariffin, M.K.A. T.R. Vijayaram, M. Sayuti, Testing for Green Compression Strength and Permeability Properties on the Tailing Sand Samples Gathered from Ex Tin Mines in Perak State, Malaysia, Adv. Mat. Res. 445 (2012) 859-864.

A. Abdullah, S. Sulaiman, T.H.T. Baharudin, M.K.A. Ariffin, M.K.A. T.R. Vijayaram, The Effect of Bentonite Clay on Green Compression Strength for Tailing Sands from Old Tin Mines in Perak State, Malaysia for Making Green Sand Casting Mould,

K. Eng. Mat. 471-472 (2011).

Y.L.S. Babata, M.B. Nafiu, K.S. Ajao, I.O. Ambali, Z.U. Elakhame, Y.O. Busari, H.K. Ibrahim and N.I.Aremu, Characterization of Belle Natural Moulding Sand for Foundry Applications, J. of Res. Inf. Civ. Eng. 16 (2019) 2657-2678.

N.A. Ademoh, A.O. Ibrahim, Determination of the Suitability of River Gurara Bed Sand Bonded with Clay for Foundry Casting Moulds, Ind. Eng. Let. 9 (2019) 43-51.

I.A. Onimisi, Investigation of the Moulding Properties of Gurara River Bed Sand in Niger State Using Kaolin and Bentonite as Binder, Int. Jour. of Sci. & Eng. Res. 9 (2018) 1160-1176.

F.O. Edoziuno, O.G. Utu, C.C. Nwaeju, Variation of moisture content with the properties of synthetic moulding sand produced from river Niger sand (Onitsha deposit) and Ukpor Clay, Int. Jour. of Res. in Adv. Eng. and Tech. 2 (2017) 102-106.

Downloads

Published

2024-01-31